Product Description
The technical requirements of 8- to 40-pole synchronous motors are in compliance with IEC standards except those specified in the special technical conditions of the products. The mechanical dimensions of each part of the motor are in accordance with the Chinese national standard GB1800-1804 and the ISO standard of the International Standardization Committee.
The 8 to 40 pole synchronous motor has a cylindrical shaft extension end, and its rotation direction should be rotated in the direction specified by the sign. The direction of rotation is generally counterclockwise from the end of the collector ring, and can also be made clockwise according to requirements. When the motor and the mill are coupled by a coupling, the motor shaft cannot be extended to withstand external radial or axial forces.
This series of synchronous motor excitation system uses a thyristor excitation device.
The 8- to 40-pole synchronous motor allows full voltage to be started directly. If the user’s power grid does not allow the full voltage to start directly, the step-down start can also be used. At this time, the starting current of the motor decreases in proportion to the terminal voltage, and the starting torque decreases in proportion to the square of the terminal voltage.
The 8- to 40-pole synchronous motor high-pressure mine synchronous motor is suitable for working in an indoor environment where the altitude does not exceed 1000 m, the temperature of the cooling medium does not exceed 40 degrees, and there is little dust, no corrosive gas such as steam, acid or alkali. This series of motors is rated at 6000V and can also be supplied with 3000V and 10000V according to user requirements. The allowable voltage has a deviation range of +5%, the rated power supply frequency is 50 Hz, and the rated power factor is 0.9 (leading).
This type of large synchronous motor front and rear bearings use seated sliding bearings, the bearing is equipped with a pressure thermometer, transparent cover oil. Check holes for easy oil filling and oil mist spillage. The slip ring assembled by the motor is fixed to the non-axial extension end of the main shaft and is coaxial with the main shaft. The jump is small and easy to overhaul. The slip ring brush holder is fixed to the seat block of the non-shaft end. Motor bearings, winding temperature measurement and heating devices can also be added according to customer requirements.
The 8- to 40-pole synchronous motor has large moment of inertia characteristics and is widely used in mining, petroleum, chemical, electric power and other industries for dragging and unloading loads of large moments of inertia such as fans, pumps, compressors, and mills.
Product Name: 8 to 40 pole high voltage synchronous motor
Rated voltage: 3000V, 6000V, 10000V
Capacity range: 500 kW ~ 4500 kW
Rated frequency: 50Hz, 60HZ
Cooling method: IC01, IC81W
Quota: S1
Synchronous speed: 150-750r/min
Insulation class: Class F
Temperature rise level: B
Connection: Y
Protection level: IP00/IP21/IP23
Power factor: 0.9 (leading)
Excitation mode: static thyristor (other excitation methods can also be made)
Altitude: no more than 1000m
This large-scale high-voltage synchronous motor is suitable for use in environments where the ambient air temperature does not exceed 40 ° C and there is no serious dust, the minimum ambient air temperature is -15 ° C, and there is no corrosive and explosive gas in the air (which can also be made into a damp heat or high-altitude motor).
The 8 to 40 pole high voltage synchronous motor has a large moment of inertia characteristic and is widely used in petroleum. Chemical, electric power and other industries are used to drive loads with large moments of inertia such as fans, pumps and compressors. This series of motors adopts new technology, new materials, new technology, colorful and exquisite, well-made, specific small size, light weight, high efficiency, low noise, low vibration, safe and reliable operation, convenient use and maintenance. The motor has an advanced power factor (which improves grid power factor), high efficiency, high stability and high overload capability, and has the performance that the speed does not change with load.
The company has large-scale laboratory, intelligent CNC winding machine, CNC rising machine, automatic wrapping machine, VPI high pressure vacuum immersion system, large-scale dipping paint drying furnace, 60 tons test platform, large vertical car, milling machine, grinding machine, Each type of dynamic balancing machine, double-feedback test and detection system with 6MW (12MW) motor and other motor production professional equipment more than 500 sets, sound mechanical equipment processing capacity, to lay a good foundation for customers to improve good quality motor products.
There are many types of motor products manufactured and sold by our company. The main products are high- and low-voltage three-phase asynchronous motors. The motor structure types include squirrel-cage type and winding type. Among them, high-voltage synchronous motors mainly support air compressors and mine ball mill equipment. use. We adhere to the service tenet of “focus on products, service with heart” and provide high-quality motor products to customers.
If you are interested in our products motor,pls feel free to contact us! Thank you very much!
HangZhou CHINAMFG Electric Motor Technology Co., Ltd
ADDRESS: Industrial Zone, Zhangjiazhuang Town, Airport Road, gaocheng District, HangZhou, ZheJiang , China
ZheJiang PROVINCE, CHINA
Welcome to visit our factory!!!
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| Application: | Industrial |
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| Operating Speed: | Low Speed |
| Number of Stator: | Three-Phase |
| Species: | Tk |
| Rotor Structure: | Excitation Line Package |
| Casing Protection: | Open Type |
| Customization: |
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Are there specific maintenance requirements for AC motors to ensure optimal performance?
Yes, AC motors have specific maintenance requirements to ensure their optimal performance and longevity. Regular maintenance helps prevent unexpected failures, maximizes efficiency, and extends the lifespan of the motor. Here are some key maintenance practices for AC motors:
- Cleaning and Inspection: Regularly clean the motor to remove dust, dirt, and debris that can accumulate on the motor surfaces and hinder heat dissipation. Inspect the motor for any signs of damage, loose connections, or abnormal noise/vibration. Address any issues promptly to prevent further damage.
- Lubrication: Check the motor’s lubrication requirements and ensure proper lubrication of bearings, gears, and other moving parts. Insufficient or excessive lubrication can lead to increased friction, overheating, and premature wear. Follow the manufacturer’s guidelines for lubrication intervals and use the recommended lubricants.
- Belt and Pulley Maintenance: If the motor is coupled with a belt and pulley system, regularly inspect and adjust the tension of the belts. Improper belt tension can affect motor performance and efficiency. Replace worn-out belts and damaged pulleys as needed.
- Cooling System Maintenance: AC motors often have cooling systems such as fans or heat sinks to dissipate heat generated during operation. Ensure that these cooling systems are clean and functioning properly. Remove any obstructions that may impede airflow and compromise cooling efficiency.
- Electrical Connections: Regularly inspect the motor’s electrical connections for signs of loose or corroded terminals. Loose connections can lead to voltage drops, increased resistance, and overheating. Tighten or replace any damaged connections and ensure proper grounding.
- Vibration Analysis: Periodically perform vibration analysis on the motor to detect any abnormal vibrations. Excessive vibration can indicate misalignment, unbalanced rotors, or worn-out bearings. Address the underlying causes of vibration to prevent further damage and ensure smooth operation.
- Motor Testing: Conduct regular motor testing, such as insulation resistance testing and winding resistance measurement, to assess the motor’s electrical condition. These tests can identify insulation breakdown, winding faults, or other electrical issues that may affect motor performance and reliability.
- Professional Maintenance: For more complex maintenance tasks or when dealing with large industrial motors, it is advisable to involve professional technicians or motor specialists. They have the expertise and tools to perform in-depth inspections, repairs, and preventive maintenance procedures.
It’s important to note that specific maintenance requirements may vary depending on the motor type, size, and application. Always refer to the manufacturer’s guidelines and recommendations for the particular AC motor in use. By following proper maintenance practices, AC motors can operate optimally, minimize downtime, and have an extended service life.
What are the safety considerations when working with or around AC motors?
Working with or around AC motors requires careful attention to safety to prevent accidents, injuries, and electrical hazards. Here are some important safety considerations to keep in mind:
- Electrical Hazards: AC motors operate on high voltage electrical systems, which pose a significant electrical hazard. It is essential to follow proper lockout/tagout procedures when working on motors to ensure that they are de-energized and cannot accidentally start up. Only qualified personnel should perform electrical work on motors, and they should use appropriate personal protective equipment (PPE), such as insulated gloves, safety glasses, and arc flash protection, to protect themselves from electrical shocks and arc flash incidents.
- Mechanical Hazards: AC motors often drive mechanical equipment, such as pumps, fans, or conveyors, which can present mechanical hazards. When working on or near motors, it is crucial to be aware of rotating parts, belts, pulleys, or couplings that can cause entanglement or crushing injuries. Guards and safety barriers should be in place to prevent accidental contact with moving parts, and proper machine guarding principles should be followed. Lockout/tagout procedures should also be applied to the associated mechanical equipment to ensure it is safely de-energized during maintenance or repair.
- Fire and Thermal Hazards: AC motors can generate heat during operation, and in some cases, excessive heat can pose a fire hazard. It is important to ensure that motors are adequately ventilated to dissipate heat and prevent overheating. Motor enclosures and cooling systems should be inspected regularly to ensure proper functioning. Additionally, combustible materials should be kept away from motors to reduce the risk of fire. If a motor shows signs of overheating or emits a burning smell, it should be immediately shut down and inspected by a qualified professional.
- Proper Installation and Grounding: AC motors should be installed and grounded correctly to ensure electrical safety. Motors should be installed according to manufacturer guidelines, including proper alignment, mounting, and connection of electrical cables. Adequate grounding is essential to prevent electrical shocks and ensure the safe dissipation of fault currents. Grounding conductors, such as grounding rods or grounding straps, should be properly installed and regularly inspected to maintain their integrity.
- Safe Handling and Lifting: AC motors can be heavy and require proper handling and lifting techniques to prevent musculoskeletal injuries. When moving or lifting motors, equipment such as cranes, hoists, or forklifts should be used, and personnel should be trained in safe lifting practices. It is important to avoid overexertion and use proper lifting tools, such as slings or lifting straps, to distribute the weight evenly and prevent strain or injury.
- Training and Awareness: Proper training and awareness are critical for working safely with or around AC motors. Workers should receive training on electrical safety, lockout/tagout procedures, personal protective equipment usage, and safe work practices. They should be familiar with the specific hazards associated with AC motors and understand the appropriate safety precautions to take. Regular safety meetings and reminders can help reinforce safe practices and keep safety at the forefront of everyone’s minds.
It is important to note that the safety considerations mentioned above are general guidelines. Specific safety requirements may vary depending on the motor size, voltage, and the specific workplace regulations and standards in place. It is crucial to consult relevant safety codes, regulations, and industry best practices to ensure compliance and maintain a safe working environment when working with or around AC motors.
What are the main components of an AC motor, and how do they contribute to its operation?
An AC motor consists of several key components that work together to facilitate its operation. These components include:
- Stator: The stator is the stationary part of an AC motor. It is typically made of a laminated core that provides a path for the magnetic flux. The stator contains stator windings, which are coils of wire wound around the stator core. The stator windings are connected to an AC power source and produce a rotating magnetic field when energized. The rotating magnetic field is a crucial element in generating the torque required for the motor’s operation.
- Rotor: The rotor is the rotating part of an AC motor. It is located inside the stator and is connected to a shaft. The rotor can have different designs depending on the type of AC motor. In an induction motor, the rotor does not have electrical connections. Instead, it contains conductive bars or coils that are short-circuited. The rotating magnetic field of the stator induces currents in the short-circuited rotor conductors, creating a magnetic field that interacts with the stator field and generates torque, causing the rotor to rotate. In a synchronous motor, the rotor contains electromagnets that are magnetized by direct current, allowing the rotor to lock onto the rotating magnetic field of the stator and rotate at the same speed.
- Bearing: Bearings are used to support and facilitate the smooth rotation of the rotor shaft. They reduce friction and allow the rotor to rotate freely within the motor. Bearings are typically located at both ends of the motor shaft and are designed to withstand the axial and radial forces generated during operation.
- End Bells: The end bells, also known as end covers or end brackets, enclose the motor’s stator and rotor assembly. They provide mechanical support and protection for the internal components of the motor. End bells are typically made of metal and are designed to provide a housing for the bearings and secure the motor to its mounting structure.
- Fan or Cooling System: AC motors often generate heat during operation. To prevent overheating and ensure proper functioning, AC motors are equipped with fans or cooling systems. These help dissipate heat by circulating air or directing airflow over the motor’s components, including the stator and rotor windings. Effective cooling is crucial for maintaining the motor’s efficiency and extending its lifespan.
- Terminal Box or Connection Box: The terminal box is a housing located on the outside of the motor that provides access to the motor’s electrical connections. It contains terminals or connection points where external wires can be connected to supply power to the motor. The terminal box ensures a safe and secure connection of the motor to the electrical system.
- Additional Components: Depending on the specific design and application, AC motors may include additional components such as capacitors, centrifugal switches, brushes (in certain types of AC motors), and other control devices. These components are used for various purposes, such as improving motor performance, providing starting assistance, or enabling specific control features.
Each of these components plays a crucial role in the operation of an AC motor. The stator and rotor are the primary components responsible for generating the rotating magnetic field and converting electrical energy into mechanical motion. The bearings ensure smooth rotation of the rotor shaft, while the end bells provide structural support and protection. The fan or cooling system helps maintain optimal operating temperatures, and the terminal box allows for proper electrical connections. Additional components are incorporated as necessary to enhance motor performance and enable specific functionalities.
editor by CX 2024-04-12