Intelligent Plate Shearing Production Line

one.Design:
HBSL -2500PL  HBSL -3000PL
HBSL -4000PL  HBSL -6000PL
2.Dimension of gear:

3200mm×1650mm×800mm   4500mm×11350mm×700mm
3900mm×2000mm×1300mm   3300mm×1800mm×900mm
3.Regions of application
Cutting strip, aluminum plate, stainless metal plate, and so on

four.Merchandise Introduction
The automation generation line is developed and designed according to the function required and the on-website doing work surroundings.By means of the management of the robot motion controller, it can recognize the procedure of computerized production such as automatic layering, computerized substance using, automated substance feeding, automatic chopping and automatic conveying and can finish the Whole procedure computerized production,It can successfully guarantee solution quality, improve production performance and lessen manufacturing value.The complete method has a good working interface, simple to use.

5.Specification

Plate Supplies   (Stainless metal)
 Carbon Metal
 aluminium plate
Greatest feeding plate thickness mm 6
Greatest workpiece weight Kg three hundred
Highest feeding plate size mm 4000×1500
Minimal feeding plate dimension mm 2500×1250

6.Functional description
Step1: The forklift will move the uncooked supplies to the mobile platform, electric feeding to the greedy manipulator station.

Step 2: The automatic feeder employs the vacuum suction cup to seize the substance, pneumatic lift and servo feed to the nc plate shearing feeder station to feed the material to the feeding table.

Step 3: The CNC shearing plate feeder will instantly align the materials in the left and correct directions, and the pneumatic clamp will push CZPT to clamp the plate (instantly identify the origin), and proceed to stroll to the shearing station of the shearing machine.

Step 4: The plate shearing device and the shearing plate feeder synchronously minimize the plate with fixed size and large precision

Stage 5: The nc feeder returns to the beginning level. The automatic feeder has picked up and operate the components to the feeder for the second cycle feeding and chopping.

Step 6: The electrical conveyor provides the finished item to the stacker for stacking

Phase 7: When the material reaches the limit height, the merchandise plate shall be taken off by the crane or forklift.

seven.Composition and traits

·Raw substance system

The efficient supporting size of the substance system is 2500*2500, and the powerful bearing potential is 10 tons
·Automatic feeding component
one.The automatic feeder adopts the doorway lifting mechanism (the greatest plate bodyweight is about 300KG) to guarantee the lifting balance.Component of computerized feeder adopts pneumatic lift, vacuum pump and vacuum suction cup to seize resources, excellent balance, higher price functionality.
two.The power component is pushed by servomotor, higher precision rack and pinion transmission, linear square rail positioning, guaranteeing higher load and large security.

nc feeder part

The base bracket of hefty obligation feeder is composed of welded composite body of tube plate, with sleek area, smooth and straightforward, and the bottom frame is altered freely by changing bolt up and down, which is hassle-free for adaptable installation and has the rewards of very good steadiness.

The longitudinal relocating shaft is situated by the precise linear sq. rail, and it is machined by the bearing steel fantastic grinding, quenched and tempered previously mentioned 62 levels, which has the advantages of smooth and put on-resistant, making certain the precision and high bearing capacity.

The servo motor adopts the most current ASIC chip as the main computing unit, and the motor travel adopts the most recent intelligent energy module IPM.It has a series of positive aspects, this sort of as substantial integration, modest volume, quick impact speed, excellent defense purpose and substantial reliability, which is most appropriate for the cooperation of the machine.
manage area
    CPU manage element: the handle centre composed of ipc control circuit, Lcd exhibit, proximity switch and other factors of the gear is also the main element.It has the rewards of innovative construction and straightforward procedure.

     The mechanical system of the feeding technique is designed by a few-dimensional sound design application.The mechanical structure is flexible, gentle and simple to handle.According to the demands of the feeding technique to the management system, the open common movement manage architecture of Pc is adopted to build an open up, moveable and extensible smart handle technique.

   The machine adopts the strategy of mechanical style, combining with electrical management program design, combining components design and style with computer software layout, and combining theoretical analysis with simulation experiment,Soon after satisfactory final results are acquired, they shall be utilized to follow.

 

Intelligent Plate Shearing Production Line