Product Description

Product Description

Model NO. OEM Product Name OEM Casting Service
Application Hydraulic Machinery Parts Technology Shell Coated Sand Casting
,Gravity Casting
Material Iron Casting Lead Time 50 Days
Package Cartons+Wooden Case/Pallet Inspection 100% Visual Inspection
Surface Preparation Sand Blasting, Shot Blasting Surface Roughness Ra25
Casting Tolerance ‘+/-1mm Standard GB
Certification ISO9001:2015 MOQ 200 PCS
Specification OEM Trademark ZC
Origin China Production Capacity 600tons/Month

  Our company’s main products include hydraulic steering gear, hydraulic motors, plunger pumps, multi way valves, and other hydraulic components. Our products are widely used in hydraulic transmission and hydraulic steering systems of mechanical equipment such as excavators and tractors.

OEM iron casting  service

 

R&D Softward: Solidworks, CAD,  Procast,  UG.Development cycle of samples: 30-40 days
Materials Gray Iron,Ductile Iron
Technical Parameter Part weight: 1kg to 50kgs
Max dimension : 500mm for diameter or length
Min wall thickness : 7mm
Tolerance of casting: CT8
Surface treatment Sand Blasting, Shot Blasting
Inspection Endoscopy,Breinell Tester,Tensile Tester
Production capacity More than 600 tons per month
Quality Certificates ISO9001:2015

Company Profile

 

  Our company has a complete inspection and test feedback system, equipped with advanced environmentally friendly automatic shell production line, coated sand production line, the production of castings qualification rate far exceeds the qualification rate of peer products, product quality belongs to the leading position in the industry, and has been greatly recognized by customers.

 

 

 

FAQ

Q1: What is our payment term?
A:T/T

Q2: How can we quote for you?
A: Please email us enquiry with all technical drawings you have, such as material grade, tolerance, mechanical properties, requirements, etc. Our specialized engineers will check and quote for you within 24 hours.

Q3: Which product are often processed by your company ?
A: Hydraulic motor parts,hydraulic steering gear part, gear pump part, plunger pump parts, valve body,multitandem valve

Q4: Which material are often used ?
A: Gray iron, ductile  iron

Q5: Which finish you can provide ?
A:Sand blasting, shot blasting

Q6: What is the MOQ ?
A: Based on the product, normal 200 pcs.

Q7: Can we make the samples?
A: Sorry

Q8: How about for the lead time?
A: Normally about 40 days for mass production, pls inform us if it is urgent order.

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Certification: ISO9001, GB
Casing Protection: Protection Type
Speed: Low Speed
Type: Special Motors
Product Name: Special Motors for Mining Machinery
Technology: Shell Coated Sand Casting, Gravity Casting
Samples:
US$ 35/Piece
1 Piece(Min.Order)

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Customization:
Available

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induction motor

Are there environmental considerations associated with the use of AC motors?

Yes, there are several environmental considerations associated with the use of AC motors. These considerations are primarily related to energy consumption, greenhouse gas emissions, and the disposal of motors at the end of their life cycle. Let’s explore these environmental considerations in detail:

  • Energy Efficiency: AC motors can have varying levels of energy efficiency, which directly impacts their environmental impact. Motors with higher efficiency convert a larger percentage of electrical energy into useful mechanical work, resulting in reduced energy consumption. By selecting and using high-efficiency AC motors, energy usage can be minimized, leading to lower greenhouse gas emissions and reduced reliance on fossil fuels for electricity generation.
  • Greenhouse Gas Emissions: The electricity consumed by AC motors is often produced by power plants that burn fossil fuels, such as coal, natural gas, or oil. The generation of electricity from these fossil fuels releases greenhouse gases, contributing to climate change. By employing energy-efficient motors and optimizing motor systems, businesses and individuals can reduce their electricity demand, leading to lower greenhouse gas emissions and a smaller carbon footprint.
  • Motor Disposal and Recycling: AC motors contain various materials, including metals, plastics, and electrical components. At the end of their life cycle, proper disposal or recycling is important to minimize their environmental impact. Some components, such as copper windings and steel casings, can be recycled, reducing the need for new raw materials and energy-intensive manufacturing processes. It is crucial to follow local regulations and guidelines for the disposal and recycling of motors to prevent environmental pollution and promote resource conservation.
  • Manufacturing and Production: The manufacturing and production processes associated with AC motors can have environmental implications. The extraction and processing of raw materials, such as metals and plastics, can result in habitat destruction, energy consumption, and greenhouse gas emissions. Additionally, the manufacturing processes themselves can generate waste and pollutants. Motor manufacturers can mitigate these environmental impacts by adopting sustainable practices, using recycled materials, reducing waste generation, and implementing energy-efficient production methods.
  • Life Cycle Assessment: Conducting a life cycle assessment (LCA) of AC motors can provide a holistic view of their environmental impact. An LCA considers the environmental aspects associated with the entire life cycle of the motor, including raw material extraction, manufacturing, transportation, use, and end-of-life disposal or recycling. By analyzing the different stages of the motor’s life cycle, stakeholders can identify opportunities for improvement, such as optimizing energy efficiency, reducing emissions, and implementing sustainable practices.

To address these environmental considerations, governments, organizations, and industry standards bodies have developed regulations and guidelines to promote energy efficiency and reduce the environmental impact of AC motors. These include efficiency standards, labeling programs, and incentives for the use of high-efficiency motors. Additionally, initiatives promoting motor system optimization, such as proper motor sizing, maintenance, and control, can further enhance energy efficiency and minimize environmental impact.

In summary, the environmental considerations associated with the use of AC motors include energy efficiency, greenhouse gas emissions, motor disposal and recycling, manufacturing processes, and life cycle assessment. By prioritizing energy efficiency, proper disposal, recycling, and sustainable manufacturing practices, the environmental impact of AC motors can be minimized, contributing to a more sustainable and environmentally conscious approach to motor usage.

induction motor

What are the safety considerations when working with or around AC motors?

Working with or around AC motors requires careful attention to safety to prevent accidents, injuries, and electrical hazards. Here are some important safety considerations to keep in mind:

  • Electrical Hazards: AC motors operate on high voltage electrical systems, which pose a significant electrical hazard. It is essential to follow proper lockout/tagout procedures when working on motors to ensure that they are de-energized and cannot accidentally start up. Only qualified personnel should perform electrical work on motors, and they should use appropriate personal protective equipment (PPE), such as insulated gloves, safety glasses, and arc flash protection, to protect themselves from electrical shocks and arc flash incidents.
  • Mechanical Hazards: AC motors often drive mechanical equipment, such as pumps, fans, or conveyors, which can present mechanical hazards. When working on or near motors, it is crucial to be aware of rotating parts, belts, pulleys, or couplings that can cause entanglement or crushing injuries. Guards and safety barriers should be in place to prevent accidental contact with moving parts, and proper machine guarding principles should be followed. Lockout/tagout procedures should also be applied to the associated mechanical equipment to ensure it is safely de-energized during maintenance or repair.
  • Fire and Thermal Hazards: AC motors can generate heat during operation, and in some cases, excessive heat can pose a fire hazard. It is important to ensure that motors are adequately ventilated to dissipate heat and prevent overheating. Motor enclosures and cooling systems should be inspected regularly to ensure proper functioning. Additionally, combustible materials should be kept away from motors to reduce the risk of fire. If a motor shows signs of overheating or emits a burning smell, it should be immediately shut down and inspected by a qualified professional.
  • Proper Installation and Grounding: AC motors should be installed and grounded correctly to ensure electrical safety. Motors should be installed according to manufacturer guidelines, including proper alignment, mounting, and connection of electrical cables. Adequate grounding is essential to prevent electrical shocks and ensure the safe dissipation of fault currents. Grounding conductors, such as grounding rods or grounding straps, should be properly installed and regularly inspected to maintain their integrity.
  • Safe Handling and Lifting: AC motors can be heavy and require proper handling and lifting techniques to prevent musculoskeletal injuries. When moving or lifting motors, equipment such as cranes, hoists, or forklifts should be used, and personnel should be trained in safe lifting practices. It is important to avoid overexertion and use proper lifting tools, such as slings or lifting straps, to distribute the weight evenly and prevent strain or injury.
  • Training and Awareness: Proper training and awareness are critical for working safely with or around AC motors. Workers should receive training on electrical safety, lockout/tagout procedures, personal protective equipment usage, and safe work practices. They should be familiar with the specific hazards associated with AC motors and understand the appropriate safety precautions to take. Regular safety meetings and reminders can help reinforce safe practices and keep safety at the forefront of everyone’s minds.

It is important to note that the safety considerations mentioned above are general guidelines. Specific safety requirements may vary depending on the motor size, voltage, and the specific workplace regulations and standards in place. It is crucial to consult relevant safety codes, regulations, and industry best practices to ensure compliance and maintain a safe working environment when working with or around AC motors.

induction motor

Are there different types of AC motors, and what are their specific applications?

Yes, there are different types of AC motors, each with its own design, characteristics, and applications. The main types of AC motors include:

  1. Induction Motors: Induction motors are the most commonly used type of AC motor. They are robust, reliable, and suitable for a wide range of applications. Induction motors operate based on the principle of electromagnetic induction. They consist of a stator with stator windings and a rotor with short-circuited conductive bars or coils. The rotating magnetic field produced by the stator windings induces currents in the rotor, creating a magnetic field that interacts with the stator field and generates torque. Induction motors are widely used in industries such as manufacturing, HVAC systems, pumps, fans, compressors, and conveyor systems.
  2. Synchronous Motors: Synchronous motors are another type of AC motor commonly used in applications that require precise speed control. They operate at synchronous speed, which is determined by the frequency of the AC power supply and the number of motor poles. Synchronous motors have a rotor with electromagnets that are magnetized by direct current, allowing the rotor to lock onto the rotating magnetic field of the stator and rotate at the same speed. Synchronous motors are often used in applications such as industrial machinery, generators, compressors, and large HVAC systems.
  3. Brushless DC Motors: While the name suggests “DC,” brushless DC motors are actually driven by AC power. They utilize electronic commutation instead of mechanical brushes for switching the current in the motor windings. Brushless DC motors offer high efficiency, low maintenance, and precise control over speed and torque. They are commonly used in applications such as electric vehicles, robotics, computer disk drives, aerospace systems, and consumer electronics.
  4. Universal Motors: Universal motors are versatile motors that can operate on both AC and DC power. They are designed with a wound stator and a commutator rotor. Universal motors offer high starting torque and can achieve high speeds. They are commonly used in applications such as portable power tools, vacuum cleaners, food mixers, and small appliances.
  5. Shaded Pole Motors: Shaded pole motors are simple and inexpensive AC motors. They have a single-phase stator and a squirrel cage rotor. Shaded pole motors are characterized by low starting torque and relatively low efficiency. Due to their simple design and low cost, they are commonly used in applications such as small fans, refrigeration equipment, and appliances.

These are some of the main types of AC motors, each with its unique features and applications. The selection of an AC motor type depends on factors such as the required torque, speed control requirements, efficiency, cost, and environmental conditions. Understanding the specific characteristics and applications of each type allows for choosing the most suitable motor for a given application.

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editor by CX 2024-05-15